Pasteurizer for dairy milk product complete milk processing line low consumption
Company Information
Gofun is the professional manufacturer in China with 16 years experience. Our main business includes:
1st: Provide fruit and vegetable separation equipment, such as: cleaning/sorting/crushing/pulping and refining/evaporation/sterilization/filling/packaging/pasteurization/HPP/etc.
2nd: Provide whole fruit processing plants, typical tomato processing plants, tropical fruit (mango/pineapple/guava/passion fruit/papaya, etc.) processing plants, common fruit (strawberry/apple/pear/peach/apricot) processing plants.
3rd: Provide whole plant of filling line of all kinds of packages. Like aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.
Description
The sterilization temperature and holding time of the machine are flexible and can be adjusted according to requirements. Using this equipment, fruit and vegetable juice, pulp, and fruit puree can be heated to a high temperature of approximately 115°C, held for 30 seconds, and rapidly cooled down to ambient temperature. The UHT (Ultra-High Temperature) sterilizers employed in the process effectively preserve the flavor and nutrients of fruits and vegetables, ensuring that they are retained to the maximum extent possible.
| Model | GFM10D1000 | GFM10D3000 | GFM10D5000 | GFM10D8000 |
| capacity(L/H) | 1000 | 3000 | 5000 | 8000 |
| power(KW) | 15 | 25 | 40 | 72 |
| System design pressure(MPa) | 4 | 5 | 10 | 16 |
| Steam consumption(kg/h) | 250 | 750 | 1300 | 2000 |
| Compressed air consumption(m³/h) | 12 | 12 | 12 | 12 |
| Cooling water consumption(t/h) | 15 | 25 | 45 | 70 |
| Material sterilization temperature(℃) | 90-125 | 90-125 | 90-125 | 90-125 |
| Sterilization time(s) | 120-180 | 120-180 | 120-180 | 120-180 |
| Feed temperature(℃) | 60-68 | 60-68 | 60-68 | 60-68 |
| Discharge temperature(℃) | ≤40 | ≤40 | ≤40 | ≤40 |
| Exterior dimension(mm) | 9500X2100X3000 | 1100X2100X3000 | 1200X2400X3000 | 1300X2500X3000 |
Application
Shanghai Gofun Machinery Company specializes in providing a comprehensive range of sterilization processing lines for a variety of fruit and vegetable products. Our sterilization methods include tubular type sterilizers, tube-in-tube type sterilizers, and other suitable techniques to ensure the highest standards of food safety.
Our sterilization processing lines offer versatile packaging options to meet the diverse needs of our customers. These options include aseptic bags, sachets, stand-up pouches, metal cans, PP containers, PET bottles, glass bottles, gable tops, and more. We understand the importance of packaging in preserving the quality and extending the shelf life of fruit and vegetable products.
Our fruit and vegetable sterilizer processing line offers a flexible capacity range, starting from 20 tons per day and going up to 1500 tons per day. This line can also be customized to process other fruits with similar characteristics. One of our notable features is the tube-in-tube sterilizer, which allows for the entire sterilization process to be completed within a short duration of only 30 seconds. This rapid sterilization process helps preserve the freshness, flavors, and appealing colors of the products.
We guarantee a sterilization rate of no less than 75%, ensuring that the final product maintains its excellent taste and quality. Whether customers require a fully automatic or semi-automatic line, we offer options to suit different budgets and production requirements. Additionally, for optimal performance, different capacity ranges can choose to incorporate a multi-effect evaporator into their processing line.
At Shanghai Gofun Machinery Company, we are committed to providing high-quality sterilization processing lines that meet the stringent standards of the fruit and vegetable processing industry. Our expertise, advanced technology, and dedication to customer satisfaction make us a reliable partner for your sterilization needs.
| Main configuration of the system |
| No. | Item | Brand |
| 1 | PLC | Siemens |
| 2 | Human Machine Interface | Siemens |
| 3 | Steam Reducing Valve | Spirax Sarco |
| 4 | Steam Regulating Valve | Spirax Sarco |
| 5 | Steam Trap Valve | Spirax Sarco |
| 6 | Electric Elements | Schneider |
| 7 | Transducer | Japan Fujifilm |
| 8 | Temperature paperless recorder | YOKOGAWA |
| 9 | Breaker | Schneider |
| 10 | Central relay | Omron |
Principle
- The product is transferred from the storage tank to the heat exchanger unit within the sterilizer system.
- Superheated water is utilized to heat the product to the required sterilization temperature. During this process, the product is carefully maintained below the sterilization temperature to ensure its quality and safety. Subsequently, the product is cooled down to the filling temperature using either cooling water or frozen water, depending on the specific requirements.
- Before the start of each production shift, the system, including the aseptic filler, undergoes a thorough sterilization process using superheated water. This "sterilize in place" procedure ensures the system is free from any potential contaminants and ready for safe and hygienic production.
- At the end of each production shift, the system, along with the sterile fillers, is cleaned in place to maintain optimal cleanliness and prevent cross-contamination. This cleaning process involves the use of hot water, lye, and acid, which effectively remove any residue or impurities accumulated during production.
- By implementing these practices, we ensure that our sterilization system and fillers are consistently maintained in a hygienic condition, meeting the highest standards of food safety and quality.
Advantages
- Both the material and the heating medium undergo non-contact heat exchange within their respective sealed systems, ensuring the hygiene and safety of the material.
- The sterilization process is designed to be brief, preserving the nutritional content of the material without causing significant destruction.
- The machine is constructed using food-grade stainless steel, meeting national safety and hygiene requirements for beverage and food equipment.
- It exhibits excellent heat transfer performance, facilitating high heat recovery rates and minimizing energy consumption.
- Key control components, valve parts, and supporting elements are sourced from reputable suppliers, guaranteeing a long service life.
- PLC control is implemented to automate the regulation of heating temperature, hot water temperature, and steam flow within each section of the material. Additionally, an automatic feeding system is incorporated to ensure effective sterilization of the material.
- The device boasts a simple structure, facilitating easy cleaning, convenient operation, and low maintenance costs.
Why choose us
1. High-tech enterprise with our own professionally team and manufactured factory.
2. The advanced technology is at the leading level at home and abroad, and has obtained technical patents.
3. Location in national key high-tech zone, only 30mins to airport.
4. Strict quality inspection, all products are advanced and durable with high reputation.
5. Good pre-sales and after-sales service.
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